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SOLID
STATE
By LOU
GARNER, Semiconductor
Editor
BETTER
QUALITY
semiconductor
de-
vices
at lower
prices may
result from
the use
of
a new type
of
production
test
instrument
developed
at
Bell Telephone
Laboratories.
Dubbed the
"Profilometer,"
the
new instrument
was
invented
by
Bell
scientist
John
A. Copeland (Fig.
1) and is
not only
capable of
much faster
and more
accurate
tests than
earlier machines,
but
costs
only
a fraction as
much to build
and operate.
The majority
of modern
semiconductor de-
vices,
whether transistors,
FET's, or
IC's,
are
manufactured
from thin
wafers of sili-
con, germanium,
or special
alloys.
The elec-
trical properties
of these
wafers are estab-
lished by
adding exact
amounts
of such
impurity
elements as
boron or arsenic.
The
measurement
of wafer impurity
densities
before
processing is
an essential quality
-
control
step
in
the fabrication
of
the final
devices.
The
needed data
was previously
obtained
by using
a costly machine
and a tedious
discrete
measurement
technique.
Test re-
sults
then had to be
processed
by computer
to convert
the raw figures
into
meaningful
information.
These extra
time -consuming
steps help
to
increase
the price of
the final
semiconductor.
In contrast,
the
new Bell
Labs
instrument
can make
the
necessary
measurements and
plot
a "profile"
of
wafer
impurity densities
within seconds,
thus
re-
ducing fabrication cost
and eventually
the
unit cost to the final
purchaser.
In operation, the
test engineer
first de-
posits
tiny
metal dots along
the
surface
of the semiconductor wafer.
A probe
placed
on one of the dots passes
a low
-level
5 -MHz
current through the dot. At
the same
time,
an
increasing
d.c. voltage
forces
mobile
charges
-electrons or
holes -out
of
an in-
creasingly
deep depletion
region
under
the
dot. No measurements
are made
of
the d.c.
voltage since
it
functions
only to vary
the
depth in
which
impurity
densities
are
mea-
sured beneath the
surface of the
wafer.
It
can
do
this
because
no net
charge
exists
within the semiconductor
under
ordinary
conditions.
When an increasing
d.c. voltage
is applied
to the metal
dot, the free
elec-
trons (or
holes) near the
wafer surface
are
forced
farther down,
leaving only
a fixed
94
charge
due
to
impurity
atoms in
the deple-
tion region.
For practical
purposes,
then, each
metal
dot acts
as one
plate of
a capacitor,
while
the depletion
region
acts as
a dielectric.
The
constant
5 -MHz,
r.f. drive
current
causes
the
edge of the
depletion
region
beneath
the dot
(acting as
the other
plate
of the
capacitor)
to oscillate
over a
short
distance,
generating
a small voltage
at the second
harmonic of
the drive
current.
This voltage
is inversely proportional
to the impurity
density
at
the depth
of the depletion
re-
gion in
the
wafer. The
voltage of
the
fundamental frequency
is
proportional
to
the depth
inside the wafer.
Thus, two
signals are obtained
simul-
taneously
-one
proportional
to
depth (be-
neath the
wafer's surface)
and
another
in-
versely proportional
to the impurity
densi-
ty at that
depth. In
practice,
these two
sig-
Fig. 1. Inventor
John A. Copeland,
Bell Telephone
Laboratories,
uses new
Profilometer
to plot
the
densities
of impurities
in
a
semiconductor wafer.
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